Hyundai Venue: Intake And Exhaust System / Muffler. Repair procedures
[Front Muffler]
1. |
Remove the engine cover.
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2. |
Disconnect the battery negative terminal.
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3. |
Disconnect the oxygen sensor connector (A).
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_467.gif)
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4. |
Remove the heat protector (A).
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_468.gif)
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5. |
Remove the front muffler (A).
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
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![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_469.gif)
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6. |
Install in the reverse order of removal.
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When installing, replace with new gaskets.
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[Center Muffler]
1. |
Disconnect the battery negative terminal.
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2. |
Remove the center muffler assembly (A).
Tightening torque:
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
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![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_471.gif)
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3. |
Install in the reverse order of removal.
•
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When installing, replace with new gaskets.
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[Rear Muffler]
1. |
Disconnect the battery negative terminal.
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2. |
Remove the rear muffler assembly (A).
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
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![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_473.gif)
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3. |
Install in the reverse order of removal.
•
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When installing, replace with new gaskets.
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Replacement procedure of center muffler using clamp
Under warranty : Replace the center muffler assembly.
Out of warranty : It is available to replace the center muffler as the procedure
below.
1. |
Check that the clamping part of the center muffler assembly is damaged
or deformed.
If the muffler is too corroded to clamp, replace the center muffler
assembly.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_475.gif)
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2. |
Record the gap (A, B, C, D, E, F) between the tail pipe (or tail trim)
and the rear bumper.
[Pipe type]
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_476.gif)
[Trim type]
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_477.gif)
[Bumper-integrated trim type]
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_478.gif)
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3. |
Remove the catalytic converter & center muffler (A).
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_479.gif)
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4. |
Cut the center muffler as the instruction below.
[With dent]
– |
Cut the front dent of the muffler.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_480.gif)
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[Without dent]
– |
Cut the muffler by reffering to the front dent of A/S muffler
as shown in the image below.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_481.gif)
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[A/S muffler]
– |
Cut the rear dent of the A/S muffler.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_482.gif)
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•
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To prevent a leak, remove the rust on the clamping part
or the burr on the cutting part.
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•
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Cut the pipe vertically.
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•
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Pipe cutter available to cut the pipe vertically.
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![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_485.gif)
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Use a hacksaw as the procedure below, if a pipe cutter
is unavailable.
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1) |
Mark the cutting position to cut the pipe vertically.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_486.gif)
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2) |
Cut the pipe along the marking line by using hacksaw.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_487.gif)
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5. |
Install the center muffler.
(1) |
Install the catalytic converter (A) and the center muffler (B)
for A/S by tightening the nuts lightly, not completely.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_488.gif)
• |
When installing the muffler, replace the gasket
with new one.
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(2) |
Put the clamp (A) between the cutting part of each pipe and
tighten the clamp lightly, not completely.
![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_490.gif)
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(3) |
Tighten the catalytic converter and the center muffler with
specified torque.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
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(4) |
Compare the gap between the tail pipe(or tail trim) and the
rear bumper with the record measured before removing the center
muffler assembly.
• |
If the tail pipe is installed differently compared
to the initial position, the bumper might be
damaged by the pipe heat or interfere between
the tail pipe and the rear bumper.
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(5) |
Do not tighten the clamp at a time. Tighten the clamp nuts to
the specified torque, by turns.
Tightening torque :
17.6 - 23.5 N.m (1.8 - 2.4 kgf.m, 13.0 - 17.4 lb-ft)
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![Hyundai Venue. Muffler. Repair procedures](images/muffler_repair_procedures-381/287/hyundai_venue__muffler_repair_procedures_492.gif)
• |
Do not reuse the clamp that was tightened completely.
It may cause leak to reuse the clamp that was
tightened completely.
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Components
1. Front muffler
2. Catalytic converter & center muffler assembly
3. Rear Muffler
4. Hanger
5...
Other information:
This type of seat belt combines the features of both an emergency locking retractor
seat belt and an automatic locking retractor seat belt. Convertible retractor type
seat belts are installed in the rear seat positions to help accommodate the installation
of child restraint systems...
Hazardous Driving Conditions
When hazardous driving elements are encountered such as water, snow, ice, mud
and sand, take the below suggestions:
Drive cautiously and keep a longer braking distance.
Avoid abrupt braking or steering.
When your vehicle is stuck in snow, mud, or sand, use second gear...
Categories
![Hyundai Venue. Instrument Panel Overview](images/books/1/hyundai_venue_instrument_panel_overview_4.png)
1. Instrument cluster
2. Horn
3. Key ignition switch/ Engine Start/Stop button
4. Infotainment system
5. Hazard warning flasher switch
read more