Hyundai Venue (QX): Intake And Exhaust System / Exhaust Manifold. Repair procedures

Removal and Installation

1.	Remove the engine cover.

2.	Disconnect the battery negative terminal.

3.	Disconnect the front oxygen sensor connector (A).

4.	Remove the front muffler. (Refer to Intake and Exhaust Manifold - "Front Muffler")

Remove the exhaust manifold heat protector (A).

Tightening torque :

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Hyundai Venue. Exhaust Manifold. Repair procedures

Remove the exhaust manifold stay (A).

Tightening torque :

39.2 - 49.0 N.m (4.0 - 5.0 kgf.m, 28.9 - 36.2 lb-ft)

Hyundai Venue. Exhaust Manifold. Repair procedures

Remove the exhaust manifold (A) and gasket.

Tightening torque :

29.4 - 41.2 N.m (3.0 - 4.2 kgf.m, 21.7 - 30.4 lb-ft)

Hyundai Venue. Exhaust Manifold. Repair procedures

•	When installing the exhaust manifold, with a new gasket.

•	When installing the exhaust manifold, tighten the nuts with pre-torque first and then tighten the nuts with specified torque in the sequence shown.

8.	Install in the reverse order of removal.

Components 1. Heat protector 2. Exhaust manifold 3. Gasket 4. Exhaust manifold stay

Components 1. Front muffler 2. Catalytic converter & center muffler assembly 3. Rear Muffler 4. Hanger 5.

Other information:

Self Diagnosis 1. Self-diagnosis process. • When operating the self-diagnostics, the below fault(self-diagnostics code) will blink at 0.

Removal lf replacement of the rear corner radar unit bracket or extension wire is required, replace the defective part only with a new one. 1.