Hyundai Venue (QX): Front Suspension System / Front Strut Assembly. Repair procedures

Hyundai Venue (QX) (2020-2025) Service Manual / Suspension System / Front Suspension System / Front Strut Assembly. Repair procedures

Removal
1.
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the front wheel and tire (A) from front hub.
Tightening torque :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
Hyundai Venue. Front Strut Assembly. Repair procedures   
•
Be careful not to damage the hub bolts when removing the front wheel and tire (A).

Hyundai Venue. Front Strut Assembly. Repair procedures
3.
Remove the cover (A).

Hyundai Venue. Front Strut Assembly. Repair procedures
4.
Using SST (09546-3X100), loosen the self locking nut.
Tightening torque :
49.0 - 58.8 N.m (5.0 - 6.0 kgf.m, 36.2 - 43.4 lb-ft)

Hyundai Venue. Front Strut Assembly. Repair procedures
5.
Disconnect the stabilizer link with the front strut assembly after loosening the nut (A).
Tightening torque :
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)
Hyundai Venue. Front Strut Assembly. Repair procedures   
•
When loosening the nut (A), fix the outer hexagon of stabilizer bar link.
•
Be careful not to damage the stabilizer link boots.

Hyundai Venue. Front Strut Assembly. Repair procedures
6.
Loosen the mounting bolt (A) and than remove the wheel speed sensor bracket.
Tightening torque :
12.7 - 16.7 N.m (1.3 - 1.7 kgf.m, 9.4 - 12.3 lb-ft)

Hyundai Venue. Front Strut Assembly. Repair procedures
7.
Loosen the mounting bolt (A) and than remove the brake hose bracket.
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

Hyundai Venue. Front Strut Assembly. Repair procedures
8.
Remove the front strut assembly (A) from the front axle (B) by loosening the bolts & nuts.
Tightening torque :
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

Hyundai Venue. Front Strut Assembly. Repair procedures
Disassembly
Hyundai Venue. Front Strut Assembly. Repair procedures   
•
When compressing the coil spring, be cautious as there may be corrosion due to damage to the coil spring painting.
In order to avoid such painting damage, compress by putting over the waste hose, etc. (Refer to the picture below.)

Hyundai Venue. Front Strut Assembly. Repair procedures
1.
Using the spring compressor, compress the coil spring (A).
Do not compress the spring more than necessary.

Hyundai Venue. Front Strut Assembly. Repair procedures
2.
Using SST (09546-3X100), loosen the self locking nut.

Hyundai Venue. Front Strut Assembly. Repair procedures
3.
Remove the insulator, spring seat, coil spring and dust cover from the strut assembly.
Inspection
1.
Check the strut insulator for wear or damage.
2.
Check rubber parts for damage or deterioration.
3.
Compress and extend the piston rod (A) and check that there is no abnormal resistance or unusual sound during operation.

Hyundai Venue. Front Strut Assembly. Repair procedures
Disposal
1.
Fully extend the piston rod.
2.
Drill a hole on the A section to remove gas from the cylinder.

Hyundai Venue. Front Strut Assembly. Repair procedures
Ressembly
1.
Install the insulator, spring pad, coil spring and dust cover from the strut assembly.
2.
Compress and extend the coil spring (A) and check that there is no abnormal resistance or unusual sound during operation.

Hyundai Venue. Front Strut Assembly. Repair procedures
3.
Using the special tool (09546-3X100), install the self locking nut.
Hyundai Venue. Front Strut Assembly. Repair procedures   
•
Do not reuse the self locking nut.
Tightening torque :
68.6 - 78.5 N.m (7.0 - 8.0 kgf.m, 50.6 - 57.9 lb-ft)

Hyundai Venue. Front Strut Assembly. Repair procedures
Installation
1.
Install in the reverse order of removal.
2.
Check the alignment.
(Refer to Suspension System - "Alingment")

    Components    • Tighten with specifed torque at curb position of vehicle • Fix the strut rod end and tighten the nut 1.

    Removal 1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported. 2.

    Other information:

    Hyundai Venue (QX) (2020-2025) Service Manual: Immobilizer Control Unit. Repair procedures

    Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the glove box. (Refer to Body - "Glove Box Housing") 3. Remove the smart key unit (A) after loosening the nuts.

    Hyundai Venue (QX) (2020-2025) Service Manual: Compressor oil. Repair procedures

    Oil Specification 1. The HFC-134a system requires synthetic (PAG) compressor oil whereas the R-12 system requires mineral compressor oil. The two oils must never be mixed. 2. Compressor (PAG) oil varies according to compressor model.

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