Hyundai Venue: Automatic Transaxle / Repair procedures

Hyundai Venue (QX) (2020-2022) Service Manual / Automatic Transaxle System / Automatic Transaxle / Repair procedures

Removal
1.
Turn OFF ignition switch and disconnect the negative (-) battery cable.
2.
Remove the air cleaner and air duct.
(1)
Remove the air duct (A).

Hyundai Venue. Repair procedures

(2)
Disconnect the breather hose (B) and air intake hose (C).
(3)
Remove the air cleaner assembly (D).
Tightening torque :
Hose clamp bolt (C):
2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.1 - 3.6 lb-ft)
Air cleaner assembly bolts (D) :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft)

Hyundai Venue. Repair procedures

3.
Remove the battery (+) terminal (A).
Tightening torque :
7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb-ft)

Hyundai Venue. Repair procedures

4.
Remove the battery mounting bracket (A) and the battery (B).
Tightening torque :
9.0 - 14.0 N.m (0.9 - 1.4 kgf.m, 6.6 - 10.3 Ib-ft)

Hyundai Venue. Repair procedures

5.
Remove the ECM.
(1)
Disconnect the ECM connector (A).
(2)
Loosen the mounting bolts (B) and then removing the ECM bracket assembly.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Hyundai Venue. Repair procedures

6.
Remove the battery tray.
(1)
Loosen the mounting bolt (A) and then removing the battery (+) terminal bracket.
Tightening torque :
8.0 - 10.0 N.m (0.8 - 1.0 kgf.m, 5.9 - 7.4 lb-ft)

Hyundai Venue. Repair procedures

(2)
Loosen the bolts and then removing the battery tray (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

Hyundai Venue. Repair procedures

7.
Disconnect the solenoid valve connector (B) and inhibitor switch connector (A).
8.
Separate the wiring of clip (C).

Hyundai Venue. Repair procedures

9.
Remove the fixing clips (A) of wiring.

Hyundai Venue. Repair procedures

10.
Loosen the bolts and nut and then removing the control cable (A).
Tightening torque :
(B) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb-ft)
(A) 9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb-ft)

Hyundai Venue. Repair procedures

11.
Loosen the bolt (A) and then removing the ground line.

Hyundai Venue. Repair procedures

12.
Separate the ATF cooler hose after removing the clamp (A).

Hyundai Venue. Repair procedures

Hyundai Venue. Repair procedures   
Carefully install the clamp not to damage the hose.
Install the clamp in a correct direction not to be interfered with other parts.
After the installation, start the engine and then check if there are any leakages from the hose.
13.
Assemble the engine support fixture (Beam No. : 09200-38001 or 09200-3N000, supporter No. : 09200-2S000).
14.
Using the engine support fixture (A), hold the engine and transaxle assembly safely.

Hyundai Venue. Repair procedures

15.
Loosen the automatic transaxle upper mounting bolts (A) and the starter mounting bolts (B).
Tightening torque :
(A) 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
(B) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

Hyundai Venue. Repair procedures

16.
Remove the dust cover (A).

Hyundai Venue. Repair procedures

17.
Loosen the automatic transaxle support bracket mounting bolts (A).
Tightening torque :
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb-ft)

Hyundai Venue. Repair procedures

18.
Loosen the bolts and then removing the automatic transaxle support bracket (A).
Tightening torque :
58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)

Hyundai Venue. Repair procedures

19.
Lift the vehicle with a jack.
20.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
21.
Remove the drive shaft assembly.
(Refer to Driveshaft and Axle - "Front Driveshaft")
22.
Loosen the bolts (A, B) and then removing the roll rod bracket (C).
Tightening torque :
(A) : 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
(B) : 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

Hyundai Venue. Repair procedures

23.
Loosen the bolts and then removing the roll road support bracket (A).
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

Hyundai Venue. Repair procedures

24.
Loosen the bolts and then removing the exhaust manifold stay (A).

Hyundai Venue. Repair procedures

25.
Remove the dust cover (A).

Hyundai Venue. Repair procedures

26.
Loosen the torque converter mounting bolts (A) with rotating the crankshaft.
Tightening torque :
45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb-ft)

Hyundai Venue. Repair procedures

27.
Remove the automatic transaxle with a jack after loosening the mounting bolts (A, B).
Tightening torque :
(A) 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

Hyundai Venue. Repair procedures

Installation
1.
To install, reverse the removal procedure.
Hyundai Venue. Repair procedures   
1)
Before reassembling the automatic transaxle to the engine assembly, make sure that there is no gap (A) between automatic transaxle and engine assembly as below illustration. Do not reassemble the automatic transaxle to the engine assembly when this gap (A) exist.

Hyundai Venue. Repair procedures

2)
While there is a gap, It would be meaning that the key of oil pump gear is not assembled properly to the torque converter hub. In this case, remove the automatic transaxle assembly and then reinstall the torque converter to automatic transaxle assembly according to the key shape of oil pump gear.
[Correct Assembly (A) - Oil Pump Key Part (B) Engaged Properly]

Hyundai Venue. Repair procedures

[Incorrect Assembly (C) - Torque Converter Protruded due to Interference with the Oil Pump Key Part (D)]

Hyundai Venue. Repair procedures

3)
If the mounting bolt is tightened forcibly in spite of a gap, key of oil pump gear will be damaged or broken. In this case, replace the automatic transaxle assembly.
Hyundai Venue. Repair procedures   
Follow the separted each procedure as below according to reinstallation or replacing with a new automatic transaxle.
2.
In case of the reinstallation.
(1)
Replace the oil seal with a new one when ATF leak occurred because of differential oil seal damage.
Hyundai Venue. Repair procedures   
When installing the new oil seal, use the special service tool(SST No.:09452-26100, 09231-H1100).
(2)
Check the ATF level after refilling the automatic transaxle with fluid.
(Refer to Automatic Transaxle Syatem - "Automatic Transaxle Fluid (ATF)")
(3)
Clear the diagnostic trouble codes (DTC) using the diagnostic tool.
Hyundai Venue. Repair procedures   
Even though disconnecting the battery negative terminal, the DTCs will not be cleared. So, be sure to clear the DTCs using the diagnostic tool..
3.
In case of the replacing with a new automatic transaxle.
Hyundai Venue. Repair procedures   
New automatic transaxle is already filled with specified quantity ATF.
For that reason, it does not necessary to refill and check the ATF but the remaining ATF inside of ATF cooler have to be removed.
(1)
Set the air blow gun in front of the ATF cooler hose (A).
(2)
Set the cup in front of the ATF cooler hose (B).
(3)
Remove the remaining ATF by blowing air into ATF cooler hose (A).
(4)
Install the ATF cooler hose (A) and (B).

Hyundai Venue. Repair procedures

(5)
Clear the diagnostic trouble codes (DTC) using the diagnostic tool.
Hyundai Venue. Repair procedures   
Even though disconnecting the battery negative terminal, the DTCs will not be cleared. So, be sure to clear the DTCs using the diagnostic tool.
(6)
Reset the automatic transaxle adaptive values using the diagnostic tool.

Hyundai Venue. Repair procedures

(7)
Perform the oil pressure characteristics input procedure.
• Oil pressure characteristics(bar code) location

Hyundai Venue. Repair procedures

• Oil-pressure characteristics input
(Automatic transaxle exchange)

Hyundai Venue. Repair procedures

Hyundai Venue. Repair procedures

(8)
Perform the TCM adaptive values learning procedure.
(Refer to Automatic Transaxle Control System - "Repair procedures")

    Components and components location

    Components Location(1) 1. Automatic transaxle assembly 2. ATF cooler tube 3. Ground line 4. Shift cable mounting bracket 5...

    Automatic Transaxle Fluid (ATF). Components and components location

    Components Location 1. Automatic transaxle 2. Drain plug gasket 3. Drain plug 4. ATF level check plug 5. ATF level check plug gasket 6...

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