Hyundai Venue: Front Suspension System / Sub Frame. Repair procedures

Hyundai Venue (QX) (2020-2022) Service Manual / Suspension System / Front Suspension System / Sub Frame. Repair procedures

Removal
1.
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the front wheel and tire (A) from front hub.
Tightening torque :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
Hyundai Venue. Sub Frame. Repair procedures   
Be careful not to damage the hub bolts when removing the front wheel and tire (A).

Hyundai Venue. Sub Frame. Repair procedures

3.
Disconnect the stabilizer link with the front strut assembly after loosening the nut (A).
Tightening torque :
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)
Hyundai Venue. Sub Frame. Repair procedures   
When loosening the nut (A), fix the outer hexagon of stabilizer bar link.
Be careful not to damage the stabilizer link boots.

Hyundai Venue. Sub Frame. Repair procedures

4.
Remove the tie rod end ball joint.
(1)
Remove the split pin and nut (A).
(2)
Using SST(09568-1S100), separate the ball joint (B) from the knuckle.
Tightening torque :
34.3 - 44.1 N.m (3.5 - 4.5 kgf.m, 25.3 - 32.5 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

Hyundai Venue. Sub Frame. Repair procedures

5.
Loosen the lower arm nut (A) and then remove the lower arm ball joint by using SST(09568-1S100).
Tightening torque :
68.6 - 80.4 N.m (7.0 - 8.2 kgf.m, 50.6 - 59.3 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

Hyundai Venue. Sub Frame. Repair procedures

6.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.
Tightening torque :
M8 BOLT : 32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb-ft)
M10 BOLT : 49.0 - 58.8 N.m (5.0 - 6.0 kgf.m, 36.2 - 43.4 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

Hyundai Venue. Sub Frame. Repair procedures   
The clock springs inner cable may be damaged in case the steering wheel moves. Make sure to put the steering wheel in the center position.
Do not reuse the bolt.
Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable.
When assembling, insert the shark pin into the universal joint york slot as the below illustration.

Hyundai Venue. Sub Frame. Repair procedures

7.
Remove the engine room under cover (A).
(Refer to Engine Mechanical System - "Engine Room Under Cover")
8.
Remove the heated protector (A).

Hyundai Venue. Sub Frame. Repair procedures

9.
Remove the muffler rubber hanger (A).

Hyundai Venue. Sub Frame. Repair procedures

10.
Remove the roll rod bracket (C) by loosening the bolt (A), (B).
Tightening torque
(A) : 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
(B) : 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

11.
Remove the subframe by loosening the mounting bolts and nuts.
Hyundai Venue. Sub Frame. Repair procedures   
Set a transmission jack for safety.
Tightening torque :
176.5 - 196.1Nm (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

12.
Loosen the mounting bolts and then remove the stabilizer bar (A).
Tightening torque :
44.1 - 53.9 N.m (4.5 - 5.5 kgf.m, 32.5 - 39.8 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

13.
Remove the heated protector (A).
Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

14.
Remove the steering gearbox (A) from the front sub frame by loosening the mounting bolts.
Tightening torque :
88.2 - 107.8 N.m (9.0 - 11.0 kgf.m, 65.0 - 79.5 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

15.
Remove the front lower arm (A) from the sub frame.
Tightening torque :
Front : 127.5 - 147.1 N.m (13.0 - 15.0 kgf.m, 94.0 - 108.5 lb-ft)
Rear : 156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)

Hyundai Venue. Sub Frame. Repair procedures

Installation
1.
Install in the reverse order of removal.
2.
Check the alignment.
(Refer to Suspension System - "Alignment")

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