Hyundai Venue: Ignition Lock Switch / Clutch Master Cylinder. Repair procedures

Hyundai Venue (QX) (2020-2025) Service Manual / Clutch System / Ignition Lock Switch / Clutch Master Cylinder. Repair procedures

Removal
1.
Separate the push rod (A) from the clutch pedal.

Hyundai Venue. Clutch Master Cylinder. Repair procedures
2.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
3.
Remove the air cleaner and air duct.
(1)
Remove the air duct (A).

Hyundai Venue. Clutch Master Cylinder. Repair procedures
(2)
Disconnect the breather hose (B) and air intake hose (C).
(3)
Remove the air cleaner assembly (D).
Tightening torque :
Hose clamp bolt (C):
2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.1 - 3.6 lb-ft)
Air cleaner assembly bolts (D) :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures
4.
Remove the battery (+) terminal (A).
Tightening torque :
7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures
5.
Remove the battery mounting bracket (A) and the battery (B).
Tightening torque :
9.0 - 14.0 N.m (0.9 - 1.4 kgf.m, 6.6 - 10.3 Ib-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures
6.
Remove the ECM.
(1)
Disconnect the ECM connector (A).
(2)
Loosen the mounting bolts (B) and then removing the ECM bracket assembly.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures
7.
Remove the battery tray.
(1)
Loosen the mounting bolt (A) and then removing the battery (+) terminal bracket.
Tightening torque :
8.0 - 10.0 N.m (0.8 - 1.0 kgf.m, 5.9 - 7.4 lb-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures
(2)
Loosen the bolts and then removing the battery tray (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures
8.
Remove the snap pin (A) and then separate the clutch tube (B).
9.
Separate the reservoir hose (C).
Hyundai Venue. Clutch Master Cylinder. Repair procedures   
•
Do not spill brake fluid on the vehicle it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

Hyundai Venue. Clutch Master Cylinder. Repair procedures
10.
Remove the master cylinder (A) by turning it clockwise.

Hyundai Venue. Clutch Master Cylinder. Repair procedures
Installation
1.
To install, reverse the removal procedures.
2.
Perform bleeding air procedure in concecntric slave cylinder after pouring the brake fluid.
(Refer to Clutch System - "Concentric Slave Cylinder Assembly")

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