Hyundai Venue: Ignition Lock Switch / Clutch Master Cylinder. Repair procedures

Hyundai Venue (QX) (2020-2022) Service Manual / Clutch System / Ignition Lock Switch / Clutch Master Cylinder. Repair procedures

Removal
1.
Separate the push rod (A) from the clutch pedal.

Hyundai Venue. Clutch Master Cylinder. Repair procedures

2.
Turn ignition switch OFF and disconnect the negative (-) battery cable.
3.
Remove the air cleaner and air duct.
(1)
Remove the air duct (A).

Hyundai Venue. Clutch Master Cylinder. Repair procedures

(2)
Disconnect the breather hose (B) and air intake hose (C).
(3)
Remove the air cleaner assembly (D).
Tightening torque :
Hose clamp bolt (C):
2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.1 - 3.6 lb-ft)
Air cleaner assembly bolts (D) :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures

4.
Remove the battery (+) terminal (A).
Tightening torque :
7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures

5.
Remove the battery mounting bracket (A) and the battery (B).
Tightening torque :
9.0 - 14.0 N.m (0.9 - 1.4 kgf.m, 6.6 - 10.3 Ib-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures

6.
Remove the ECM.
(1)
Disconnect the ECM connector (A).
(2)
Loosen the mounting bolts (B) and then removing the ECM bracket assembly.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures

7.
Remove the battery tray.
(1)
Loosen the mounting bolt (A) and then removing the battery (+) terminal bracket.
Tightening torque :
8.0 - 10.0 N.m (0.8 - 1.0 kgf.m, 5.9 - 7.4 lb-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures

(2)
Loosen the bolts and then removing the battery tray (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

Hyundai Venue. Clutch Master Cylinder. Repair procedures

8.
Remove the snap pin (A) and then separate the clutch tube (B).
9.
Separate the reservoir hose (C).
Hyundai Venue. Clutch Master Cylinder. Repair procedures   
Do not spill brake fluid on the vehicle it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

Hyundai Venue. Clutch Master Cylinder. Repair procedures

10.
Remove the master cylinder (A) by turning it clockwise.

Hyundai Venue. Clutch Master Cylinder. Repair procedures

Installation
1.
To install, reverse the removal procedures.
2.
Perform bleeding air procedure in concecntric slave cylinder after pouring the brake fluid.
(Refer to Clutch System - "Concentric Slave Cylinder Assembly")

    Clutch Master Cylinder. Components and components location

    Components 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & clutch switch 4. Clutch master cylinder 5...

    Concentric Slave Cylinder Assembly. Repair procedures

    Removal 1. Remove the manual transaxle assembly. (Refer to Manual Transaxle System - "Manual Transaxle") 2...

    Other information:

    Hyundai Venue (QX) (2020-2022) Owners Manual: In Case of an Emergency While Driving


    If the Engine Stalls While Driving Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place. Turn on your hazard warning flasher. Try to start the engine again. If your vehicle will not start, contact an authorized HYUNDAI dealer or seek other qualified assistance...

    Hyundai Venue (QX) (2020-2022) Service Manual: Engine Mounting. Components and components location


    ..

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