Hyundai Venue (QX): Crash Pad / Cowl Cross Bar Assembly. Repair procedures

Hyundai Venue (QX) (2020-2025) Service Manual / Body (Interior and Exterior) / Crash Pad / Cowl Cross Bar Assembly. Repair procedures

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Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures   
•
Put on gloves to prevent hand injuries.
•
When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
•
Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
•
Take care not to bend or scratch the trim and panels.
1.
Disconnect the negative (-) battery terminal.
2.
Recover the refrigerant with a recovery/recycling/charging station.
3.
When the engine is cool, drain the engine coolant from the radiator.
(Refer to Engine Mechanical System - “Coolant”)
4.
Remove the cowl top cover.
(Refer to "Cowl Top Cover")
5.
Loosen the mounting bolts and remove the expansion valve (A) from the evaporator core.

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
6.
Disconnect the inlet and outlet heater hoses (A) from the heater unit.

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
7.
Loosen the engine room cowl cross bar assembly mounting bolts.
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
8.
Remove both sides of front seat assembly.
(Refer to Front Seat - "Front Seat Assembly")
9.
Seprate the floor carpet (A).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
10.
Remove the main crash pad assembly.
(Refer to Crash Pad - "Main Crash Pad Assembly")
11.
Disconnect the steering column connectors.
(Refer to Steering System - "Steering Column and Shaft")
12.
Loosen the mounting nuts and through bolts in the frontal area and lower the steering column.
(Refer to Steering System - "Steering Column and Shaft")
13.
Remove the front air duct (A).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
14.
Remove the shift lever assembly.
(Refer to Automatic Transaxle System - "Shift lever")
15.
Disconnect the airbag control module (SRSCM) connector (A).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
16.
Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.
[LH]

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures

[RH]

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
17.
Disconnect the passenger compartment junction box connectors (A).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
18.
Disconnect the multi box connectors (A).
[LH]

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures

[RH]

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
19.
Disconnect the heater and blower unit connector.
[LH]
(1)
Disconnect the mode actuator connector (A).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
[RH]
(2)
Disconnect the blower motor connector (A).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
(3)
Disconnect the temperature control actuator connector (A) and power mosfet connector (B).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
(4)
Disconnect the intake actuator connector (A).

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
20.
Loosen the mounting bolts and remove the cowl cross bar assembly (A).
Tightening torque :
16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures
21.
To install, reverse removal procedure.
Hyundai Venue. Cowl Cross Bar Assembly. Repair procedures   
•
Make sure the connector is connected properly.
•
Replace any damaged clips (or pin-type retainers).

    Component Location 1. Cowl cross bar assembly

    Other information:

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