Hyundai Venue (QX): Manual Transaxle System / Repair procedures

Hyundai Venue (QX) (2020-2025) Service Manual / Manual Transaxle System / Manual Transaxle System / Repair procedures

Removal
1.
Turn OFF ignition switch and disconnect the negative (-) battery cable.
2.
Remove the air cleaner and air duct.
(1)
Remove the air duct (A).

Hyundai Venue. Repair procedures
(2)
Disconnect the breather hose (B) and air intake hose (C).
(3)
Remove the air cleaner assembly (D).
Tightening torque :
Hose clamp bolt (C):
2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.1 - 3.6 lb-ft)
Air cleaner assembly bolts (D) :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 Ib-ft)

Hyundai Venue. Repair procedures
3.
Remove the battery (+) terminal (A).
Tightening torque :
7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb-ft)

Hyundai Venue. Repair procedures
4.
Remove the battery mounting bracket (A) and the battery (B).
Tightening torque :
9.0 - 14.0 N.m (0.9 - 1.4 kgf.m, 6.6 - 10.3 Ib-ft)

Hyundai Venue. Repair procedures
5.
Remove the ECM.
(1)
Disconnect the ECM connector (A).
(2)
Loosen the mounting bolts (B) and then removing the ECM bracket assembly.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Hyundai Venue. Repair procedures
6.
Remove the battery tray.
(1)
Loosen the mounting bolt (A) and then removing the battery (+) terminal bracket.
Tightening torque :
8.0 - 10.0 N.m (0.8 - 1.0 kgf.m, 5.9 - 7.4 lb-ft)

Hyundai Venue. Repair procedures
(2)
Loosen the bolts and then removing the battery tray (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

Hyundai Venue. Repair procedures
7.
Disconnect the back-up lamp switch connector (A).

Hyundai Venue. Repair procedures
8.
Remove the control cable bracket and control cable.
1)
Remove the snap pin (A) and then separate the select cable (B) and shift cable (C).

Hyundai Venue. Repair procedures
2)
Loosen the mounting bolts and then removing the control cable bracket (D).
Tightening torque :
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)

Hyundai Venue. Repair procedures
9.
Loosen the ground line bolt (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Hyundai Venue. Repair procedures
10.
Remove the clip (A) and then separate the clutch hose (B).

Hyundai Venue. Repair procedures
11.
Loosen the starter mounting bolts (A) and the transaxle upper mounting bolts (B).
Tightening torque :
(A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

Hyundai Venue. Repair procedures
12.
Assemble the engine support fixture(beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000).
13.
Using the engine support fixture (A), hold the engine and transaxle assembly safely.

Hyundai Venue. Repair procedures
14.
Remove the dust cover (A).

Hyundai Venue. Repair procedures
15.
Remove the transaxle support bracket mounting bolts (A).
Tightening torque :
88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

Hyundai Venue. Repair procedures
16.
Remove the transaxle support bracket (A).
Tightening torque :
58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)

Hyundai Venue. Repair procedures
17.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
18.
Loosen the oil drain plug (A), and then drain the fluid.
Tightening torque :
58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)

Hyundai Venue. Repair procedures
19.
Remove the front drive shaft assembly.
(Refer to Driveshaft and axle - "Front Drive Shaft")
20.
Loosen the roll rod bracket bolts (A), (B) and then removing the roll rod bracket (C).
Tightening torque :
(A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
(B) 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb-ft)

Hyundai Venue. Repair procedures
21.
Remove the roll rod support bracket (A).
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

Hyundai Venue. Repair procedures
22.
Loosen the bolts and then removing the exhaust manifold stay assembly (A).

Hyundai Venue. Repair procedures
23.
Loosen the lower mounting bolts (A) and (B) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.
Tightening torque :
(A) 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
Hyundai Venue. Repair procedures   
•
Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Hyundai Venue. Repair procedures
Installation
1.
To install, reverse the removal procedures.
Hyundai Venue. Repair procedures   
•
If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit.
•
When installing the new oil seal, use the specialized tool.
Oil seal installer both sides : 09431-26100

Hyundai Venue. Repair procedures

Handle both sides : 09231-H1100

Hyundai Venue. Repair procedures
Concentric Slave Cylinder Air Bleeding Procedure
2.
After disconnecting a cap from the concentric slave cylinder air bleeder, insert a vinyl hose in the plug.
3.
Refill the reservoir tank with the specified fluid.
Hyundai Venue. Repair procedures   
•
Use the specified fluid. Avoid mixing different brands of fluid.
Specified fluid : SAE J1703 (DOT 3 or DOT 4)
4.
Pump the clutch pedal about 10 times.
5.
Loosen the air bleed screw (A) at hold down the clutch pedal to allow air to escape from the clutch system. Then tighten the air bleed screw.

Hyundai Venue. Repair procedures
6.
Repeat the step 2 - 4 until there is no bubble in the fluid.

    Components 1. Control shaft complete 2. Manual transaxle case 3. Clutch housing 4. Back-up lamp switch 5. Manual transaxle support bracket 6.

    General Information 1. Check & Change intervals  Check & Replenishment Change Capacity Oil specification Normal use Severe Use 60,000 km / 4 years (40,000 miles / 4years) No service required 120,000 km (80,000 miles) 1.

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