Hyundai Venue: Clutch Cover And Disc / Repair procedures

Hyundai Venue (QX) (2020-2025) Service Manual / Clutch System / Clutch Cover And Disc / Repair procedures

Removal
1.
Remove the manual transaxle assembly.
(Refer to Manual Transaxle System - "Manual Transaxle")
2.
Remove the clutch cover assembly after loosening the bolts.
Hyundai Venue. Repair procedures   
•
Be careful not to be bent or twist bolts. Loosen bolts in diagonal directions.

Hyundai Venue. Repair procedures
Inspection
1.
Inspect diaphragm spring wear which is in contact with a concentric slave cylinder bearing.
2.
Check the clutch cover and disc surface for wear or cracks.
3.
Check the clutch disc lining for slipping or oil marks.
4.
Measure the depth from a clutch lining surface to a rivet. If the measured value is less than the specification below, replace it.
Standard value
Clutch disc thickness(A)[when free] : 8.3 ± 0.3 mm (0.3268 ± 0.0118 in.)
Clutch disc rivet depth (B) : 1.1 - 1.6 mm (0.0433 - 0.0630 in.)
Clutch disc rivet depth [Service Standard] : 0.3mm (0.0118 in.)

Hyundai Venue. Repair procedures
Installation
Hyundai Venue. Repair procedures   
•
If reinstalling used cover, the cover should be installed with its clutch disc as a set.
1.
Apply grease on a disc spline part and transaxle input shaft spline part as required.
Specified grease : CASMOLY L9508
Amount : 0.1 - 0.3g
Hyundai Venue. Repair procedures   
•
When not applying: Excessive wear of splines and bad clutch operation can occur.
•
When excessively applying: Grease can be scattered bycentrifugal force which can conteminate the clutch disc. This can cause a loss of friction force causing a slip.

Hyundai Venue. Repair procedures
2.
Install the clutch disc and the cover with SST (A: 09411-1P000).
Hyundai Venue. Repair procedures   
Possible problems when the disc is installed in the opposite direction.
•
Transaxle shift error or a strangesound can occur due to clutch separation.
The 'T/M SIDE' marked surface should face the transaxle.

Hyundai Venue. Repair procedures

Hyundai Venue. Repair procedures
3.
Install the clutch cover mounting bolts.
Tightening torque :
14.7 - 21.6 N·m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)
Hyundai Venue. Repair procedures   
•
Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.
•
When installing the clutch cover assembly, check the below fastening order for each number of bolts and tighten the bolts loosely. Then, fasten the bolts to their proper tightening torque. This can prevent twisting and vibration of the cover, and the lifting of the pressure plate.
ㅡ Fastening order for each number of bolts for installing the clutch cover assembly

Hyundai Venue. Repair procedures
4.
Remove the clutch disc guide SST (No.: 09411-1P000).

Hyundai Venue. Repair procedures
5.
Install the transaxle assembly.
(Refer to Manual Transaxle System - "Manual Transaxle")

    Clutch Cover And Disc

    ..

    Ignition Lock Switch

    ..

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