Hyundai Venue: Motor Driven Power Steering / Steering Gear Box. Repair procedures

Hyundai Venue (QX) (2020-2022) Service Manual / Steering System / Motor Driven Power Steering / Steering Gear Box. Repair procedures

Removal
1.
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the front wheel and tire (A) from front hub.
Tightening torque :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
Hyundai Venue. Steering Gear Box. Repair procedures   
Be careful not to damage the hub bolts when removing the front wheel and tire (A).

Hyundai Venue. Steering Gear Box. Repair procedures

3.
Disconnect the stabilizer link with the front strut assembly after loosening the nut (A).
Tightening torque :
98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)
Hyundai Venue. Steering Gear Box. Repair procedures   
When loosening the nut (A), fix the outer hexagon of stabilizer bar link.
Be careful not to damage the stabilizer link boots.

Hyundai Venue. Steering Gear Box. Repair procedures

4.
Remove the tie rod end ball joint.
(1)
Remove the split pin and nut (A).
(2)
Using SST(09568-1S100), separate the ball joint (B) from the knuckle.
Tightening torque :
34.3 - 44.1 N.m (3.5 - 4.5 kgf.m, 25.3 - 32.5 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

Hyundai Venue. Steering Gear Box. Repair procedures

5.
Loosen the lower arm nut (A) and then remove the lower arm ball joint by using SST(09568-1S100).
Tightening torque :
68.6 - 80.4 N.m (7.0 - 8.2 kgf.m, 50.6 - 59.3 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

Hyundai Venue. Steering Gear Box. Repair procedures

6.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.
Tightening torque :
M8 BOLT : 32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb-ft)
M10 BOLT : 49.0 - 58.8 N.m (5.0 - 6.0 kgf.m, 36.2 - 43.4 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

Hyundai Venue. Steering Gear Box. Repair procedures   
The clock springs inner cable may be damaged in case the steering wheel moves. Make sure to put the steering wheel in the center position.
Do not reuse the bolt.
Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable.
When assembling, insert the shark pin into the universal joint york slot as the below illustration.

Hyundai Venue. Steering Gear Box. Repair procedures

7.
Remove the engine room under cover (A).
(Refer to Engine Mechanical System - "Engine Room Under Cover")
8.
Remove the heated protector (A).

Hyundai Venue. Steering Gear Box. Repair procedures

9.
Remove the muffler rubber hanger (A).

Hyundai Venue. Steering Gear Box. Repair procedures

10.
Remove the roll rod bracket (C) by loosening the bolt (A), (B).
Tightening torque
(A) : 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
(B) : 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

11.
Remove the subframe by loosening the mounting bolts and nuts.
Hyundai Venue. Steering Gear Box. Repair procedures   
Set a transmission jack for safety.
Tightening torque :
176.5 - 196.1Nm (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

12.
Loosen the mounting bolts and then remove the stabilizer bar (A).
Tightening torque :
44.1 - 53.9 N.m (4.5 - 5.5 kgf.m, 32.5 - 39.8 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

13.
Remove the heated protector (A).
Tightening torque :
6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

14.
Remove the steering gearbox (A) from the front sub frame by loosening the mounting bolts.
Tightening torque :
88.2 - 107.8 N.m (9.0 - 11.0 kgf.m, 65.0 - 79.5 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

Replacement
Hyundai Venue. Steering Gear Box. Repair procedures   
Do not disassembly the steering gear box.
If disassembly the steering gear box, the quality (Noise / cleanliness / functions) is not guaranteed.

Hyundai Venue. Steering Gear Box. Repair procedures

Tie rod end
1.
Remove the tie rod end after loosening the nut.
Tightening torque :
49.0 - 53.9 N.m (5.0 - 5.5 kgf.m, 36.2 - 39.8 lb-ft)

Hyundai Venue. Steering Gear Box. Repair procedures

Hyundai Venue. Steering Gear Box. Repair procedures   
Before removing the tie rod end, note by measuring the length of the thread or marked with paint.
2.
Replace with new parts.
3.
Check the alignment.
(Refer to Tires/ Wheels - "Alignment")
Installation
1.
Install in the reverse order of removal.
2.
Check the alignment.
(Refer to Suspension System - "Alignment")

    MDPS Assembly. Repair procedures

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    Restraint

    ..

    Other information:

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    Categories

    Fuel gauge

    Hyundai Venue. Fuel gauge

    This gauge indicates the approximate amount of fuel remaining in the fuel tank.

    Information

    The fuel tank capacity is given in chapter 2. The fuel gauge is supplemented by a low fuel warning light, which will illuminate when the fuel tank is nearly empty. On inclines or curves, the fuel gauge pointer may fluctuate or the low fuel warning light may come on earlier than usual due to the movement of fuel in the tank.

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